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Sample Preparation

  Practical Innovations in Drying, Crushing and Pulverising Sample Preparation - Drying, Crushing & Pulverising

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Download Sample Preparation Selection Guide

Practical innovation has resulted in Essa becoming a market leader in sample preparation product development.

Our pulverising mills have been the cornerstone of the assaying industry for 20 years and are used extensively on mine sites, exploration camps and in commercial and research laboratories around the world. We pioneered large capacity fine pulverising using our unique bowl and disc grinding elements.

These mills and bowl systems are complimented by our comprehensive range of jaw, cone and rolls crushers; disc, hammer, continuous and autobatch mills; drying ovens; and dust extraction and collection systems.

We offer a total package of sample preparation solutions that cater to a range of demanding requirements – from complete laboratory installations to mobile or containerised units to specialised applications.


Coarse Primary Crushing

Coarse Primary Crushing

Coarse Primary Crushing

Coarse Primary Crushing

Jaw Crusher Model JC5000 Jaw Crusher Model JC3000 Jaw Crusher Model JC2000 Jaw Crusher Model JC1000

Jaw Crusher: Model JC5000

Jaw Crusher: Model JC3000

Jaw Crusher: Model JC2000

Jaw Crusher: Model JC1000

  • Feed Size: <250 mm
  • Feed Size: <170 mm
  • Feed Size: <110 mm
  • Feed Size: <85 mm
  • Product Size: 30 mm
  • Product Size: 25 mm
  • Product Size: 6 mm
  • Product Size: 6 mm
  • Throughput: 15,000 kg/h
  • Throughput: 3,000 kg/h
  • Throughput: 500 kg/h
  • Throughput: 250 kg/h


Mid-Range Primary Crushing

Mid-Range Primary Crushing

Mid-Range Secondary Crushing

Mid-Range Secondary Crushing

Cone Crusher Wescone 300 Jaw Crusher Model JC2500 Rolls Crusher Model RC3000 Rolls Crusher Model RC2000

Cone Crusher: Wescone 300

Jaw Crusher: Model JC2500

Rolls Crusher: Model RC3000

Rolls Crusher: Model RC2000

  • Feed Size: <50 mm
  • Feed Size: <110 mm
  • Feed Size: <40 mm
  • Feed Size: <30 mm
  • Product Size: 3 mm
  • Product Size: 85% <2 mm
  • Product Size: 1 mm
  • Product Size: 1 mm
  • Throughput: 3.5-10 t/h
  • Throughput: 180 kg/h
  • Throughput: dependant     on gap setting
  • Throughput: dependant     on gap setting


Mid-Range Secondary Milling

Mid-Range Secondary Milling

Coarse Pulverising

Coarse Pulverising

Hammermill Model HM450 Disc Mill Model DP200 Micron Mill Ring and Spigot Type Bowl

Hammermill: Model HM450

Disc Mill: Model DP200

Micron Mill

Ring and Spigot Type Bowl

  • Feed Size: <50 mm
  • Feed Size: <12 mm
  • Feed Size: <15 mm
  • Nominal Capacity: 8,000 g
  • Product Size: 0.250 mm
  • Product Size: 0.075 mm
  • Product Size: 95% <0.250 mm
  • Steel Type: Standard
  • Throughput: 800 kg/h
  • Throughput: 15-150 kg/h
  • Capacity: 1-8 kg
  • Suitable Mill: Micron Mill


Fine Pulverising

Fine Pulverising

Fine Pulverising

Fine Pulverising

Continuous Ring Mill Model CRM Pulverising Mill Model LM5-C Pulverising Mill Model LM1-P Pulverising Mill Model LM1.5-P

Continuous Ring Mill: Model CRM

Pulverising Mill: Model LM5-C

Pulverising Mill: Model LM1-P

Pulverising Mill: Model LM1.5-P

  • Feed Size: <10 mm
  • Feed Size: <20 mm
  • Feed Size: <20 mm
  • Feed Size: <20 mm
  • Product Size: 0.150 mm
  • Product Size: 90% <0.075 mm
  • Product Size: 95% <0.075 mm
  • Product Size: 95% <0.075 mm
  • Throughput: 0.25-0.40 kg/min
  • Capacity: 1.0-3.5 kg
  • Capacity: 0.04-0.80 kg
  • Capacity: 0.04-1.60 kg


Fine Pulverising

Fine Pulverising

Fine Pulverising

Fine Pulverising

Pulverising Mill Model LM2-P Auto Batch Mill Model ABM2 Bowl and Disc Type Bowls Ring and Roller Type Bowls

Pulverising Mill: Model LM2-P

Auto Batch Mill: Model ABM2

Bowl and Disc Type Bowls

Ring and Roller Type Bowls

  • Feed Size: <20 mm
  • Feed Size: <10 mm
  • Nominal Capacity: 640 g - 3,500 g
  • Nominal Capacity: 50cc - 400cc
  • Product Size: 95% <0.075 mm
  • Product Size: 95% <0.075 mm
  • Steel Type: Standard & Chrome
  • Steel Type: Standard & Chrome
  • Capacity: 0.04-1.60 kg
  • Capacity: 1.60 kg
  • Suitable Mill: LM5, LM2, ABM2, LM1.5 & LM1
  • Suitable Mill: LM2, LM1.5 & LM1


Fine Pulverising

Ultra Fine Pulverising

Granulating

Coarse, Medium or Fine Grinding

Tungsten Carbide Bowl Micro Ball Mill Model Lab Wizz 320 Cutting Mill Model CM1000 Cross Beater Mill

Tungsten Carbide Bowl

Micro Ball Mill: Model Lab Wizz 320

Cutting Mill: Model CM1000

Cross Beater Mill

  • Nominal Capacity: 125cc
  • Capacity: 0.2-160 mL
  • Working Width: 232 mm
  • Feed Size: <30 mm
  • Steel Type: Tungsten Carbide
  • Applications: Dry, Wet & Cryogenic Grinding. Blending, Dispersion & Mechanical Alloying. Cell Disruption for DNA/RNA Extraction.
  • Rotor Diameter: 150 mm
  • Product Size: 0.050 mm
  • Suitable Mill: LM2, LM1.5 & LM1
  • Throughput: 20-60 kg/h
  • Throughput: 50 kg/h


Sample Drying

Sample Drying

Sample Drying

 

Drying Oven Model DO1 Drying Oven Model DO2 Drying Oven Model DO4

Drying Oven: Model DO1

Drying Oven: Model DO2

Drying Oven: Model DO4

 

  • No. of Trolleys: 1
  • No. of Trolleys: 2
  • No. of Trolleys: 4
  • Shelf Area: 4.54 m2
  • Shelf Area: 15.12 m2
  • Shelf Area: 30.24 m2
  • Electrically heated
  • Electric, LPG or natural gas heated
  • Electric, LPG or natural gas heated


Dust Extraction & Collection

Dust Extraction & Collection

 

 

ESSAir Dust Collectors Dust Extraction Ducting

ESSAir Dust Collectors

Dust Extraction Ducting

 

 

  • Extraction Flowrate: 710-4720 L/s
  • Sample Preparation Equipment Hoods and Workstations
  • No. of Cartridges: 2-12
  • Fire Assay Furnace Hoods, Cooling Racks and Flux Workstations
  • Modular Design

 

The above information is provided for promotional purposes. Essa does not warrant its accuracy or completeness. While Essa attempts to ensure that the information is accurate, Essa reserves the right to change features or specifications at any time. 

The figures quoted are nominal only performance expectations that can vary according to the physical characteristics of the material being prepared, the condition of the equipment, the gap adjustment and the method of feeding the equipment.

Essa are able to conduct tests at their workshop to determine how the sample preparation equipment will perform when processing your material. Alternatively, check with Essa at the time of ordering whether the equipment is suitable for your intended application.